CT YoutoooManufacturing Systems Talk to us
IT + OT integration · Automotive & new energy

Manufacturing software and line automation, delivered as one system.

We build the software layer that runs a plant — MES/MOM, quality, IIoT data collection — and the automation layer underneath it: PLC and RFID integration, andon systems, line-side hardware and non-standard machine design. One team, from blueprint to commissioning.

01 — Capabilities

Two disciplines that usually arrive from two vendors.

Software houses rarely touch the line; automation integrators rarely own the data model. We work on both sides, which is why the interfaces between them stop being a project risk.

01

Production management software

Plan dispatch, execution, work instructions, process quality and traceability for a whole plant or a single workshop. Configured per customer process rather than forced into a fixed template.

  • MES / MOM
  • QMS
  • Andon
  • Reporting
  • Mobile
02

IIoT & data acquisition

Collect from PLCs, robots, tightening tools, torque controllers and sensors; normalise, store and publish. Built to survive a shop floor — reconnect, buffer, backfill.

  • Modbus
  • OPC UA
  • S7
  • EtherNet/IP
  • MQTT
  • REST
03

Line-side hardware & traceability

RFID reading for body and assembly tracking, AVI queues on plant monitors, andon call points and broadcast, work-instruction terminals, label and document printing at station level.

  • HF / UHF RFID
  • AVI / PMC
  • Andon
  • Label print
04

Non-standard machine design

Process planning and cycle-time calculation, 3D and 2D mechanical design, machining and pneumatic BOMs, robot selection and offline simulation before anything is cut.

  • Layout
  • Cycle time
  • 3D / 2D
  • Simulation
05

Line retrofit & integration

Engine assembly and casting lines, PACK lines for new-energy programmes, robot cells and control-cabinet integration — retrofitted into running production with staged cut-over.

  • Engine
  • Casting
  • PACK line
  • Robot cell
02 — Shop-floor solutions

Deployed per workshop, because each one fails differently.

Stamping, body, paint and assembly have different data models and different bottlenecks. We scope and deploy each area separately, then join them through one plant-level data layer.

Area
What we deploy
Typical outcome
Stamping
Plan receipt and re-sequencing, die and coil tracking, production reporting back to ERP
One order, one record — no manual reconciliation
Body / welding
WBS buffering, body tracking by RFID, merge and fit-up error proofing, andon
Wrong-part build caught at the station
Paint
PBS sequencing, colour batching, process parameters, defect capture at inspection
Sequence and colour change controlled
Assembly
AVI queue, work instruction display, tightening and filling data capture, rework loop
Every vehicle traceable to its process data
New energy
PACK line control, cell-to-pack traceability, energy and utility monitoring
Battery build data retained per pack
03 — Platform

Four layers, one namespace for plant data.

Devices are addressed once and reused by every application above them. Adding a machine does not mean rebuilding a report.

Application
Production managementQualityEquipmentEnergyDashboards
Platform
Data lake / time-seriesRules & alertsTraceabilityAPI gateway
Connectivity
Protocol driversEdge bufferingOPC UA serverMQTT broker
Device
PLCRobotRFIDSensorsVisionPrinters

Fieldbus & vendor protocols

Modbus TCP/RTU · PROFINET · EtherNet/IP · EtherCAT · CC-Link · Host Link · CANopen · S7 · Open Protocol

Interoperability

OPC UA / DA / AE · MQTT · REST · ODBC · IEC 61850 · BACnet · DNP3

Systems we integrate with

ERP · PLM · WMS / LES · QMS · MES instances · service and telematics platforms

04 — Delivery

How a project actually runs.

A steering committee sets direction; a project office owns scope, risk and schedule; engineers on site own the commissioning. Nothing is "done" until the customer has signed the acceptance test, not the demo.

01

Discovery

Process walk-through, data audit, constraint list, target definition.

02

Blueprint

Functional scope, interface contracts, hardware list, schedule and staging plan.

03

Build

Software configuration and development, cabinet build, mechanical design, simulation.

04

Commissioning

On-site integration, cut-over windows, operator training, UAT with punch list.

05

Handover

Documentation, knowledge transfer, warranty and ongoing support scope.

05 — Contact

Tell us what the line is doing wrong. We will tell you what it takes to fix it.

Send a short description of the plant, the workshops involved and the constraint you are hitting. If it is outside what we do, we will say so rather than take the project.

Domainyoutooo.me
Email[email protected]
FocusAutomotive · New energy
ScopeSoftware · Automation · Retrofit
LanguagesEnglish · 中文